Ball Valve

Pneumatic Lined PTFE Flanged Ball Valve 

 

Pneumatic Lined PTFE Flanged Ball Valve 

 

 

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Pneumatic Lined PTFE Flanged Ball Valve  :
Chemical plant fluid project contractors, waste water treatment equipment suppliers and fine chemical workshop maintenance engineers across Southeast Asia, Middle East and Europe always face severe corrosion troubles when handling strong acid, strong alkali and corrosive solvent pipelines. Ordinary carbon steel or stainless steel ball valves will be corroded and perforated quickly after contacting hydrochloric acid, sulfuric acid, caustic soda and chlorine-containing medium, leading to frequent valve replacement, medium leakage risk and long factory shutdown losses.This pneumatic PTFE lined flanged ball valve solves all anti-corrosion pain points for corrosive medium pipelines. Clients who install this Q641F46 model on chemical acid-base reaction pipelines, waste acid recycling trunk lines, electroplating wastewater treatment skids and pesticide raw material delivery mains share on-site operation experience. The entire inner cavity of valve body is fully lined with thick PTFE (F4/F46) fluorine plastic, isolating corrosive medium completely from metal shell, no chemical reaction or corrosion penetration happens even under long-term continuous contact with strong corrosive fluid. The aluminum pneumatic actuator delivers fast stable 90° automatic switching, perfectly matching factory PLC automatic control system for unattended chemical workshop pipeline operation. Multiple shell material options including HT250 cast iron, WCB carbon steel and CF8/CF8M stainless steel are available to match different project budget and medium temperature demands, all lined fluorine layers pass strict adhesion and anti-permeability testing before factory delivery.
This fluorine lined pneumatic flanged ball valve strictly follows unified chemical anti-corrosion valve industry standards recognized by third-party testing institutions and global export customs authorities, all specifications meet overseas chemical EPC project acceptance requirements: • Design & Manufacturing Standard: HG/T3704, GB/T12237 • Valve Face-to-Face Structural Length Standard: HG/T3704, GB/T12221 • Flange Connection Dimension Standard: HG/T20592, GB/T9113 • Pressure Test Inspection Standard: GB/T13927 • Actuator Mount Standard: ISO5211Our factory owns integrated production lines including metal casting, fluorine plastic lining hot pressing, CNC machining, aluminum actuator assembly and hydrostatic tightness testing. Every finished lined ball valve completes shell strength test, bidirectional sealing test and lining adhesion inspection before shipment. Complete material mill test certificates, lining performance test reports and full dimension drawings can be supplied for overseas chemical factory tendering and cross-border customs clearance filing.
Full model series covers 4 drive modes to meet diversified on-site operation demands:
1.Manual: Q41F4 / Q41F46 / Q41PO / Q41PP
2.Worm Gear Handwheel: Q341F4 / Q341F46 / Q341PO / Q341PP
3.Pneumatic Air Actuated (This Product Model): Q641F4 / Q641F46 / Q641PO / Q641PP
4.Electric Motor Actuated: Q941F4 / Q941F46 / Q941PO / Q941PPNominal pressure range PN0.6~PN1.6, full port straight through flow channel minimizes fluid resistance, fluorine plastic lining has ultra-strong acid & alkali resistance, zero medium adsorption and non-stick property to avoid crystal material buildup. ISO5211 unified top mounting platform between valve and actuator, stable connection during long-cycle reciprocating automatic switching, anti-blowout valve stem prevents corrosive medium ejection leakage under working pressure. Flange connection follows international HG/T20592 standard, compatible with global chemical factory pipeline flange fittings.
Two mainstream pressure grades PN0.6 / PN1.6 for customized production, all test pressure data strictly executed following GB/T13927 inspection rules:
 
 
 
Performance ItemPN0.6 (0.6MPa)PN1.6 (1.6MPa)
Nominal Working Pressure0.6MPa1.6MPa
Shell Hydrostatic Test Pressure0.9MPa2.4MPa
High Pressure Seat Tightness Test Pressure0.66MPa1.76MPa
Applicable MediumHydrochloric acid, sulfuric acid, nitric acid, caustic soda, chlorine water, electroplating waste liquid, pesticide solvent, chemical mixed corrosive fluid, organic solvent 
Long-Term Continuous Operating Temperature Range-20℃ ~ 180℃ (Depends on Lining Material Selection) 
Application Scenarios
1.. Fine Chemical & Pharmaceutical Corrosive Medium Pipelines (Europe, Middle East)Automatic shut-off valve for acid-base reaction kettle feed and discharge trunk lines, PTFE lining completely isolates strong acid & alkali medium, pneumatic automatic switching matches continuous chemical batch production PLC control system.
2. Electroplating & Waste Acid Water Treatment Skid Equipment (Southeast Asia, Middle East)Corrosion resistant main cut-off valve for electroplating waste liquid, waste acid recovery small skid pipelines, cast iron lined fluorine model provides cost-effective anti-corrosion solution for water treatment projects.
3. Pesticide & Fertilizer Factory Raw Material Delivery Mains (Southeast Asia)Automatic isolation valve for pesticide acidic solvent, fertilizer ammonium salt corrosive fluid conveying pipelines, F46 lining resists long-term chemical solvent penetration corrosion.
4. Metallurgical Pickling Workshop Acid Circulation Pipelines (All Export Zones)Acid circulation pipeline automatic switch valve for metal pickling workshop, stainless steel lined fluorine version adapts high-temperature concentrated acid continuous delivery working conditions.
5. Laboratory Corrosive Reagent Large Circulation Systems (Europe, Australia, North America)Large bore automatic cut-off valve for chemical laboratory concentrated acid, alkali reagent circulation trunk lines, non-toxic fluorine lining no impurity precipitation to guarantee reagent purity. 
Advantages
1. Full Cavity PTFE/F46 Fluorine Lining, Ultimate Universal Anti-Corrosion PerformanceWhole valve inner wall, ball core and seat are fully lined with fluoroplastic, resist almost all strong acid, strong alkali, chlorine and organic solvent corrosive medium, solve metal valve corrosion failure fundamentally. 2. Complete Drive Mode Series For Custom SelectionManual, worm gear, pneumatic, electric four drive options available, support manual on-site operation and full automatic remote pipeline control to match different factory production modes. 3. Diversified Shell Material Matching For Budget & Temperature DemandHT250 cast iron low-cost version, WCB carbon steel medium temperature version, 304/316 stainless steel high temperature & anti-rust version optional, flexible material scheme for overseas project bidding. 4. ISO5211 Standard Actuator Mount Base, Stable Automatic Long-Cycle SwitchUnified top platform avoids adapter modification, aluminum pneumatic actuator fast 90° switching, no jamming after tens of thousands of reciprocating cycles. 5. Full Port Smooth Flow Channel, No Crystal & Sediment BlockageFluorine plastic non-stick inner surface reduces medium adhesion, crystal and sludge cannot accumulate inside valve cavity, reduce regular pipeline cleaning maintenance frequency. 6. Full DN Sizes In Stock, OEM Customization SupportDN25~DN300 full industrial bore sizes ready stock, support OEM brand logo engraving, customized lining material and special high/low temperature PTFE formula.